PET動(dòng)態(tài)攪拌干燥機(jī)PET dynamic stirring dryer

**PET動(dòng)態(tài)攪拌干燥機(jī) / PET Dynamic Stirring Dryer**  

**概述 / Overview**  

PET動(dòng)態(tài)攪拌干燥機(jī)是為聚對(duì)苯二甲酸乙二醇酯（PET）原料量身定制的高效處理設(shè)備，結(jié)合動(dòng)態(tài)攪拌技術(shù)與精準(zhǔn)干燥工藝，在連續(xù)運(yùn)動(dòng)中實(shí)現(xiàn)PET顆粒的快速結(jié)晶、均勻受熱與深度脫水。該設(shè)備特別適用于高濕度再生PET（rPET）及高粘度PETG等特殊材料的預(yù)處理，可顯著提升加工穩(wěn)定性與成品性能，滿足食品包裝、紡織纖維、工程塑料等領(lǐng)域的嚴(yán)苛生產(chǎn)要求。  

*The PET Dynamic Stirring Dryer is a high-efficiency processing unit designed for polyethylene terephthalate (PET) materials. It integrates dynamic agitation with precise drying to achieve rapid crystallization, uniform heating, and deep dewatering of PET pellets through continuous motion. Specifically optimized for high-moisture recycled PET (rPET) and viscous PETG, it enhances processing stability and product performance, meeting stringent demands in food packaging, textiles, and engineering plastics.*  

**核心功能與優(yōu)勢(shì) / Core Features & Advantages**  

1. **動(dòng)態(tài)三維攪拌 / 3D Dynamic Agitation**  

  - **雙軸交錯(cuò)槳葉設(shè)計(jì)，實(shí)現(xiàn)物料多維度翻滾，傳熱效率提升50%，避免靜態(tài)堆積導(dǎo)致的局部過(guò)熱或干燥不均。  

  - *Patented dual-axis staggered paddles enable multi-directional tumbling, boosting heat transfer by 50% and eliminating localized overheating or uneven drying.*  

2. **分段式溫控干燥 / Multi-Zone Drying**  

  - 預(yù)結(jié)晶區(qū)（120-150°C）與深度干燥區(qū)（160-180°C）獨(dú)立控溫，露點(diǎn)≤-45°C，含水率穩(wěn)定≤30 ppm。  

  - *Independent temperature zones: Pre-crystallization (120-150°C) and deep drying (160-180°C) with dew point ≤-45°C and moisture ≤30 ppm.*  

3. **在線濕度監(jiān)測(cè) / Real-Time Moisture Sensing**  

  - 集成近紅外（NIR）傳感器，每30秒檢測(cè)一次物料含水率，自動(dòng)調(diào)節(jié)風(fēng)速與溫度，確保工藝一致性。  

  - *NIR sensors monitor moisture every 30 seconds, auto-adjusting airflow and temperature for process stability.*  

4. **節(jié)能與環(huán)保 / Energy Efficiency & Sustainability**  

  - 余熱回收系統(tǒng)+變頻驅(qū)動(dòng)，能耗較傳統(tǒng)干燥機(jī)降低35%，粉塵排放≤3 mg/m3，噪音＜70 dB(A)。  

  - *Waste heat recovery and variable frequency drives cut energy use by 35%, with dust ≤3 mg/m3 and noise <70 dB(A).*  

**技術(shù)參數(shù) / Technical Parameters**  

- **處理能力 / Capacity**: 200 kg/h - 8 t/h（連續(xù)式運(yùn)行 / Continuous operation）  

- ***高工作溫度 / Max. Temp.**: 200°C（超溫自動(dòng)保護(hù) / Overheat protection）  

- **攪拌轉(zhuǎn)速 / Agitation Speed**: 5-30 rpm（無(wú)級(jí)變速 / Stepless adjustment）  

- **結(jié)晶度控制 / Crystallinity**: 30%-55%（可編程設(shè)定 / Programmable）  

- **適配物料 / Materials**: 原生PET顆粒、再生PET瓶片、PETG、APET、阻燃PET等  

 *Virgin PET pellets, rPET flakes, PETG, APET, flame-retardant PET*  

- **認(rèn)證標(biāo)準(zhǔn) / Certifications**: CE、FDA 21 CFR 177.1630、ISO 50001（能源管理）  

 *CE, FDA 21 CFR 177.1630, ISO 50001 (Energy Management)*  

**應(yīng)用場(chǎng)景 / Applications**  

- **再生PET加工**: 高含水回收瓶片（≥1%）的快速脫濕與結(jié)晶強(qiáng)化，滿足食品級(jí)rPET生產(chǎn)標(biāo)準(zhǔn)。  

 *rPET Processing: Rapid dehumidification and crystallization of high-moisture flakes (≥1%) for food-grade rPET.*  

- **高粘度PETG處理**: 動(dòng)態(tài)攪拌破解物料粘連，確保干燥均勻性，適用于醫(yī)療器械、透明包裝。  

 *High-Viscosity PETG: Prevents clumping for uniform drying in medical devices and transparent packaging.*  

- **工業(yè)絲與薄膜**: 提升PET纖維的結(jié)晶度與熱穩(wěn)定性，保障BOPET薄膜的光學(xué)性能。  

 *Industrial Fibers & Films: Enhances crystallinity and thermal stability for BOPET optical properties.*  

- **色母粒干燥**: 防止顏料團(tuán)聚，確保顏色均勻度，適配高精度注塑與擠出工藝。  

 *Masterbatch Drying: Eliminates pigment agglomeration for color consistency in precision molding.*  

**系統(tǒng)價(jià)值 / System Value**  

- **加工缺陷清零**:  

 - 消除因水分殘留導(dǎo)致的注塑氣泡、吹瓶泛白、紡絲斷頭等問(wèn)題，產(chǎn)品**率下降90%。  

 - *Zero Defects: Eliminates bubbles, whitening, and fiber breakage caused by moisture, reducing defects by 90%.*  

- **效率革，命**:  

 - 干燥時(shí)間縮短40%，支持24/7連續(xù)生產(chǎn)，單位能耗成本降低25%-30%。  

 - *Efficiency Leap: 40% faster drying enables 24/7 operation with 25%-30% lower energy costs.*  

- **再生經(jīng)濟(jì)**:  

 - 使低品質(zhì)回收PET達(dá)到原生料性能標(biāo)準(zhǔn)，提升再生材料溢價(jià)能力20%-50%。  

 - *Circular Economy: Upcycles low-grade rPET to virgin-grade quality, increasing value by 20%-50%.*  

- **智能未來(lái)**:  

 - 數(shù)據(jù)可視化管理（OEE、能耗、故障預(yù)警），支持遠(yuǎn)程運(yùn)維與工藝優(yōu)化。  

 - *Smart Manufacturing: Real-time OEE, energy data, and predictive maintenance for remote optimization.*  

**定制化解決方案 / Custom Solutions**  

- **模塊擴(kuò)展**:  

 - 添加真空脫氣模塊（針對(duì)高揮發(fā)物rPET）、惰性氣體保護(hù)（防氧化降解）。  

 - 集成原料預(yù)加熱或冷卻出料系統(tǒng)，適配全自動(dòng)化產(chǎn)線。  

- **特殊設(shè)計(jì)**:  

 - 防爆型（ATEX）、衛(wèi)生級(jí)（EHEDG認(rèn)證）、超大型（20噸/小時(shí)）定制。  

- **數(shù)字化升級(jí)**:  

 - 搭載AI算法，根據(jù)原料濕度動(dòng)態(tài)優(yōu)化干燥曲線；與工廠MES/ERP無(wú)縫對(duì)接。  

*Tailored options include:*  

- *Modules: Vacuum degassing (high-VOC rPET), inert gas shielding, pre-heating/cooling.*  

- *Special Configurations: ATEX explosion-proof, EHEDG hygienic, 20 t/h capacity.*  

- *Digital Integration: AI-driven drying optimization and MES/ERP connectivity.*  

**立即行動(dòng) / Take Action**  

獲取免費(fèi)工藝診斷與方案設(shè)計(jì)，開(kāi)啟PET高效干燥新紀(jì)元！  

*Request a free process audit and technical proposal to transform your PET drying!*